Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing
Volumetric Concrete Batching Plant | Efficient On-Site Mixing

Volumetric Concrete Batching Plant | Efficient On-Site Mixing

 

Precise Metering, Zero Waste, Mobile Solution for All Construction Projects

✅ 10-60m³/h Adjustable Capacity, Meet Different Project Demands
✅ Continuous On-Site Mixing, No Waiting for Ready-Mix Trucks
✅ High-Efficiency Discharge, Cut Construction Downtime by 30%+
✅ Precise Volumetric Metering System, Mix Accuracy ±1%

Product Specifications

Model CAD03   3m³ CAD07   7m³ CAD12  12m³
Mixing capacity 22m³/h 22m³/h 22m³/h
Sand tank (m’) 3 5 8
Stone tank (m’) 3 5 8
Cement silo (t) 2 2.5 4
Admixture system (L) 80 80 160
Water tank (L) 1000 2000 3000
Mixer volume 3m³ 7m³ 12m³
Diesel generator set 66 KW 66 KW 66 KW
Mixer weight 5350 kg 6300 kg 7000 kg
Mixer with chassis weight 14150 kg 15970 kg 18150 kg
Size without  chassis mm 6339*2300*2399 7839*2300*2389 8589*2300*2789
Chassis load capacity 16 T 25 T 31 T
Axle count 2 axes,4*4 3 axes,6*4 4 axes,8*4
Diesel engine  66 kw 66 kw 66 kw
Delivery 1*40HQ 1*40HQ Bulk cargo ship

How Volumetric Concrete Batching Plants Work?

Volumetric concrete batching plants perform on-site material mixing to provide precise control over concrete quality and minimize waste. They have segregated storage for the ingredients, computer controls to mix in the right amounts, and on-the-fly adjustments to make sure each batch fits your project requirements.

1. Material Storage

Each plant stores the cement, sand, gravel, and water in separate bins to prevent contamination. This arrangement keeps each material clean and in a ready condition. Storage is sometimes covered or climate controlled to prevent moisture from clumping cement or dust mixing with sand. Proper storage maintains the freshness of the raw materials and the integrity of the concrete mix. Smart material handling, such as inbuilt conveyors and closed hoppers, transfers materials with reduced spillage or contamination. Bin inspections catch blockages or leaks early, keeping the operation smooth.

2. Proportional Feeding

Sensors in the batching plant monitor the flow of each material and alter the feed rate to align with the predetermined mix ratio. This maintains the concrete mix within design limits. Automated feeding implies the system requires less manual intervention, reducing the likelihood of errors and rendering each batch more uniform. By using only what it needs of each material, the plant consumes less raw material and reduces waste. This is crucial when small or custom batches are required for various projects.

3. Continuous Mixing

Continuous mixing indicates that the raw materials are combined while in transit through the mixer rather than batch by batch. This works well for large builds where consistent supply is important. The drum whirls at a high rate of approximately 60 to 90 seconds so each load is mixed in the same fashion, making the output consistent. Certain mixers allow the operator to adjust the speed, which can be useful for meeting the requirements of various projects or mixes. This means less downtime because the mixer can continue mixing rather than pausing and restarting for each batch.

4. On-Demand Discharge

On-demand discharge enables crew to pour concrete only when and where it is needed. This allows them to time deliveries to project schedules, which is good for jobs that require small or variable volumes. This precise control of discharge quantity reduces waste, as only the amount required is poured. This is beneficial for rapid set applications, where timing matters.

5. Real-Time Control

Real-time control systems closely monitor the entire mixing process and can adjust the mix if necessary. They can tweak mix designs on-the-fly if project needs evolve. Data analytics tools help track production rates and quality, making small changes to boost output and keep standards high. These allow field crews and plant operators to communicate and exchange updates, keeping everyone aligned.

Quality Certifications

CE Marking Certification

CE Marking

ISO-Environment

ISO-Environment

Patent Certificate

Patent Certificate

ISO 9001:2000 Quality Management Certification

ISO 9001:2000

Key Volumetric Plant Advantages

Volumetric concrete batching plants possess a series of key advantages that are unique within the realm of contemporary construction. With the ability to mix concrete on site, deliver exactly the quantities needed and facilitate live mix changes, they provide both technical and economic advantages. These plants help worldwide, from patchwork to infrastructure projects, including being a handy tool for pros who appreciate efficiency and precision.

Freshness

Green concrete is crucial for robust construction and excellent workability. Volumetric plants allow you to mix concrete on site, so it’s always new when it’s poured. This on-demand process prevents the concrete from setting prematurely during long hauls or delays, which can commonly occur with traditional drum mixers. By segregating raw materials and mixing them at the last moment, volumetric mixers ensure that each batch is as fresh as possible.

With fresh mixes, laborers can sculpt and finish concrete more easily. This reduces the potential for weak bonds and cracks. Avoiding early set of the mix also reduces waste. There’s no reason to discard concrete that’s become stiff before it’s used.

Flexibility

  1. Volumetric plants can switch mix designs in minutes for different jobs. Want more strength or a quicker set? Tweak the digital controls and shoot the perfect blend on the spot.

  2. They enable customers to alternate between varieties of concrete, such as lightweight or high-strength, even during the same shift.

  3. Machinery operators can customize the mix of cement, water, and aggregate for each batch to match the specific demands of the project.

  4. If your project plans change at the last minute, the mixer can accommodate new needs without additional expenses or waste.

These mixers go from location to location, so they’re good for urban projects or off-site builds. This versatility renders them convenient for service, emergency tasks, or locations where a permanent plant isn’t worth the installation.

Efficiency

  • Quick setup speeds up project starts.

  • Mixing on site means no waiting for ready-mix deliveries.

  • Exact batching means less material wasted and no guesswork.

  • Fewer trips for materials lower transport costs.

This efficient system keeps teams waiting less and getting more done. On active sites, it assists in completing work sooner and maintaining budgets. The digital controls ensure each mix is perfect with no possibility to overmix or undermix.

Frequently Asked Questions

What is a volumetric concrete batching plant?

A volumetric concrete batching plant combines concrete on location with individual bins for sand, gravel, cement, and water. This lets you dial in mix proportions and fresh concrete with every pour.

How does a volumetric batching plant differ from a traditional batch plant?

Volumetric plants create mixes on location, whereas traditional plants mix concrete at a facility. Volumetric plants eliminate excess waste and unnecessary delays by delivering the exact amount needed for every project.

What are the main benefits of using a volumetric concrete batching plant?

Advantages include on-demand concrete production, less material waste, and instant mix design modifications. This guarantees quality and cost savings for just about every construction need.

What components make up a volumetric batching plant?

Key elements feature individual aggregate, cement, and water bins, along with a mixing auger, control panel, and delivery apparatus. These combine to batch concrete on demand at the site.

For which types of projects are volumetric batching plants ideal?

Volumetric batching plants are perfect for projects that require multiple concrete mixes, projects in remote locations, or projects requiring lots of starts and stops. They are a good match for small or large scale building jobs.